Re-forming 18-pdr Shell Cases
By early 1917, with planned further
industrialisation of the munitions industry, it had become increasingly
important to salvage materiel and reduce costs as far as possible. A more
organised approach to the collection of salvaged materiel and subsequent
transport created an urgent need for the facilities to process the booty. To this end new factories were
commissioned at Dagenham, on the north bank of the Thames estuary and at
Newport, South Wales. Both sites chosen for their port facilities enabling
scrap from the Western Front to be easily transferred from ship to
factory.
The scrap in this instance was spent
18-pounder shell cases. Between them, the two factories were capable of
re-forming 750,000 spent cartridge cases each week. Each case weighed 3lbs
and could be re-formed six times, representing 18lbs of brass saved
against new cases. The two factories therefore saved 1,000 tons of raw
material each week. Any saving in raw materials was as important as the
cost saving.
The cost of a new case was £0.07.00
[£17.00 in 2021]. Assuming each case was re-formed six times, a saving of
£2.00.00 [£97.00] per shell case was achieved. When working to capacity a
saving of £240,625 [£11,655,198] per week, or £12,512,500 [£606,070,270]
per year. Both the factories carried out box repairs
and when operating at full output repaired 100,000 each week giving a
saving of about £6,000,000 [£290,623,106] annually. |